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Plant
And Hydraulic Investigations
SMEC
possesses a highly developed capability and
extensive experience in the specialist area of
investigation of hydraulic systems of hydro power
plant, pumping plant and gravity feed hydraulic
systems. This capability extends to site
investigations, site experimentation and testing,
in addition to desk-top computer simulation.
Such specialist investigations
and activities include:
- hydraulic surge analysis of hydraulic
waterways
- hydraulic pressure transient analysis of
hydraulic waterway
- performance testing of pumps and turbines
- optimisation of turbine dewatering
systems
- optimisation of air admission systems for
rough running turbines.
SMECs capability in the
area of plant and hydraulic investigations has
been established and refined through years of
research and development in direct association
with water, irrigation and hydro utilities around
the world.
The capability includes the
application of the latest sophisticated
computerised tools and methods to model the
hydraulic phenomena under consideration, and
to optimise and detail design measures to control,
overcome, avoid or mitigate the potentially
catastrophic consequences of the mismanagement of
moving columns of water.
SCOPE OF
SERVICES
- Surge analysis and surge tank stability
- Hydraulic pressure transients
- Performance review and testing of
hydraulic plant
SMEC's capability
in the area of hydro power plant and hydraulic
investigations has received global acclaim during
the planning and implementation of the Snowy
Mountains Hydroelectric Scheme, which effected
the diversion of the major east flowing rivers to
the western slopes of the Great Dividing Range.
Since then, the capability has been refined and
regularly updated in accordance with world best
practice.
The plant and hydraulic
investigation services currently offered by SMEC
are extensive and include:
Surge analysis and surge
tank stability
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modelling of water surge characteristics
in the hydraulic waterways of
hydro-power, pumping and gravity systems
during extreme events. Typically, the
extreme events include full load
acceptance at the maximum rate the plant
will permit, full load rejection due to
power failure or plant fault, and various
combinations of such events.
Hydraulic pressure
transients
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SMEC has the capability to perform
computer modelling of hydraulic pressure
transients in pumping, hydro-power and
gravity feed systems. Generally, the
extreme events have the most impact on
the system performance and design. These
include rapid load rejection, failure of
pump shaft input power, failure of the
ability to export power, rapid load
acceptance and sudden opening or closure
of valves. SMEC also has the capacity to
identify and analyse hydraulic resonant
conditions which may develop in hydraulic
waterways.
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the tools SMEC employs for the computer
analysis also model pumps or turbines
inertia, governor characteristics and
speed transients. The software utilised
includes a combination of inhouse and
proprietary software including :
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MSTA - dynamic surge tank
analysis software
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MGMS - dynamic pressure transient
software for pumping and
hydropower plant.
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MRES - analysis of hydraulic
systems subject to resonant
conditions
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MIKE 11 - branching networks
subject to pressure and channel
flows
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WATSYS - steady state network
flows
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identification of appropriate pressure control strategies or
devices to limit the magnitude of the transient event. Strategies typically
employed include the slowing of the guide vane operating rates and valve
operating times, employing bypass check valves, surge tanks, air chambers, and
water passage sizing.
Performance review and
testing of hydraulic plant
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SMEC has the capability to carry out or
scrutinise and witness the performance
testing of pumps and turbines to
international testing standards.
Such tests are generally performed to
ensure the plant operation meets
contractual guarantees, particularly with
respect to efficiency, capacity and
operating characteristics. Tests of this
nature are also used to assess the
condition of aging plant and to quantify
the degradation due to component wear and
cavitation damage. Hydraulic plant
testing is generally performed in
accordance with the international
hydraulic machine performance testing
standard, IEC 41.
- witnessing and scrutiny of
manufacturers model performance
tests prior to manufacture.
- review of manufacturers
calculations which predict prototype
performance from measured model
performance.
- confirmation that appropriate speed and
setting have been selected.
- identification of any rough running bands
and cavitation/vibration characteristics.
- development and implementation of power
swing and vibration mitigation strategies
for hydro turbines subject to rough
running bands of operation.
- investigation and design of dewatering
systems employed for pumps and turbines
when operated in synchronous condenser
mode (as used for power factor correction
and voltage control of transmission
systems).
- analysis of large scale vertical and
horizontal shaft rotating machines,
including machine balancing, shaft
alignment and electrical and magnetic
balancing.
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